Foam InsertsPrecisely fitting protection for your products

Made-to-measure foam inserts

Foam inserts hold sensitive components securely in position, absorb shocks and give packaging the high-quality look of a premium solution. Cut-outs accurate to the millimetre – based on your drawing, a photo or a component you supply.

Protection for packaging

A secure hold for your products.

Made to fit precisely

Individual inserts, accurate to the millimetre.

Part of the packaging system

For transport and presentation.

Precisely fitting foam inserts from a single source

From small batches to large-scale production, we manufacture precisely fitting foam inserts with high dimensional accuracy. The cut-outs are made accurate to the millimetre – based on your drawing, a photo or a component you supply. In addition to custom designs, we also offer standard inserts that are matched to our common packaging – quickly available, without any design work of your own.

Depending on the requirements, we select the right foam in a suitable density and hardness – ESD-capable or with a particularly high-quality look on request. This creates the right holder for every product: a secure hold, reliable shock protection and packaging with a premium character. As part of the packaging system, our foam inserts fit precisely into round boxes, assortment boxes and ESD-/SMD- and dental boxes – including individual printing on request.

A proven solution. Or exactly yours.

Standard inserts

Matched to our packaging

Proven foam inserts, matched to our common packaging – quickly available and cost-effective, without any design work of your own.

View the foam inserts

Customised

Made to your specifications

Cut-outs accurate to the millimetre based on a drawing, photo or sample component – precisely tailored to your application.

How your foam insert is created.

The path from enquiry to delivery – step by step.

Requirements

We clarify function, quantity, material and industry requirements.

Design engineering

We derive the contours from your drawing, photo or sample component – designed to fit the component to the millimetre.

Preparation

Selection of the right foam and setting up production – the basis for stable series production.

First samples

First samples for fit and function testing, approval by you.

Series production

Cost-effective series production in the quantity you need.

Quality & shipping

100 % visual inspection, final assembly and on-time delivery.

FAQ on foam inserts

What documents do you need for a precisely fitting foam insert?

Ideally, we receive a drawing, a photo with dimensions or a sample component directly. From this, we design the cut-outs accurate to the millimetre. If no data are available yet, we will help you with the design – a sketch or a sample is enough to get started.

From what quantity do you produce foam inserts?

We produce everything from small batches to large-scale production. Which quantity is cost-effective depends on geometry and production method. Tell us what you need in your enquiry, and we will advise you on the right solution.

Which foams do you use?

Depending on the requirements, we use different foams in various densities and degrees of hardness – matched to the weight and sensitivity of the component and to its transport or presentation purpose. On request, we advise you on material selection, for example on ESD-capable versions or versions with a particularly high-quality look.

Can foam inserts be combined with your packaging?

Yes. Foam inserts are part of our packaging system and fit precisely into our round boxes, assortment boxes and ESD-/SMD- and dental boxes. The result is a coordinated complete solution from a single source – including individual printing on request.

Will I receive a sample before series production?

Yes. Before series production starts, we provide you with a first sample for approval so that you can check fit and hold. Series production only starts after your approval. We agree delivery times with you depending on the project.

Related services

Foam inserts are part of our end-to-end packaging system – from the right insert technology to the made-to-measure solution.

Thermoforming

Vacuum formed trays as a precisely fitting alternative – cost-effective for higher quantities.

Learn more

Custom Manufacturing

Your insert made to measure – from the drawing and first samples to series production.

Learn more

Let's talk about your foam insert.

Send us your drawing, a photo or a sample component – we will get back to you with an assessment and a quotation.

Request a consultation Catalogue 2026